Pharmaceutical
Facility is designed in a manner to ensure uni-directional flow of man and material in order to prevent any errors. All the process areas have PU flooring for easy cleaning and maintenance. More than 80 AHUs individually dedicated to each process area fitted with HEPA Filters and chilled water system. Highly advanced water purification system with loop circulation and equipped with double pass RO and EDI meeting IP/BP/USP grade specifications. Compressed air system providing oil free compressed air meeting Class "0" specifications.
Latest and advanced Nitrogen Generator meeting the USP specifications. BMS system for strict control of Temperature, RH and Pressure differential. Latest and advanced ERP system for seamless integration and data flow among various departments and also to control processes for strict adherence to the laid down specifications. Highly experienced and technical staff. Well thought out Calibration and validation programme. Access control at all entry and exit points of different blocks to ensure the authorized access. c-GMP compliant with latest PLC controlled manufacturing equipment to ensure deviation free manufacturing processes. Dedicated & Modular Laboratories with latest sophisticated instruments as per GLP norms.
Cosmetics
Entire ‘Plant and Machinery’ has been sourced from the reputed manufacturers and is supported by proper documentation on the lines of WHO-GMP norms. Manufacturing vessels are of Pharma grade, electro polished and equipped with PLC controls requiring minimal manual intervention. Multiple size manufacturing vessels give us advantage to undertake bigger batches upto 1500kg as well as smaller size size upto 100 kg simultaneously. A lab model automated vessel for finalising formulations before production batch is also available. Filling and Packing segment is equipped with: – Fully automatic and endless timing belt technology enabled ‘Tube filling and Sealing’ machines. – Automatic Liquid filling machine for bottles/jars; equipped with empty bottle / jar vacuum cleaning, multi head accurate liquid filling pumps and cap screwing attachments. – Premium quality Table top bottle/jar filling machine to cater to small batches – Pouch filling and sealing machinery/equipment for products like cosmetic face masks/facial wipes etc.
Quality Control and Quality Assurance
We have a well-equipped Quality Control and Quality Assurance department with sophisticated analytical instruments. Documentation such as SOPs, calibration, and validation records are maintained assiduously and all documented procedures are strictly followed at all levels. An excellent Formulation and Development laboratory is utilized to optimize our existing formulations, improve processes, and develop new products.
A well-equipped lab with instruments such as UV-Vis spectrophotometer, HPLCs (3) with auto-samplers, Gas Chromatography, Karl Fisher titrator, viscometer, and walk-instability chambers (4) are provided for in house testing of all products.
We have a dedicated microbiology lab.
We are currently using LIMS to regulate quality control activities as per 21 CFR Part 11